Hydraulic Mining Shovels, 6015 Hydraulic Shovel

Hydraulic Mining Shovels
6015 Hydraulic Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
6015 Hydraulic Mining Shovel
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The next generation Cat® 6015 Hydraulic Shovel lets you move more material at a low cost, so you can achieve production targets, deliver on your commitments, meet deadlines and maximize your profitability. With high tool carrying capacity, increased durability and the most powerful engine in its class, the Cat 6015 generates higher productivity and fuel efficiency than other shovels. And it’s offered with more and better options that let you match your machine to your operation — from access and cold weather packages to multiple stick and track pad options. In addition, a large range of buckets is available, giving you optimum payload and machine efficiency for your operation. And the 6015’s high tool carrying capacity gives you the ability to employ large buckets and move more in fewer cycles.

SUSTAINABILITY
SAFETY
        
  • Safety glass, armored windshield and operator protective guards keep operators safe from hazardous conditions.
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  • Safer access and egress with wide, anti-slip walkways and stairs.
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  • Five emergency shutoff switches located all over the machine.
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  • Improved in-cab visibility, as well as optional Cat Vision 360. Vision 360 integrates four cameras to give operators 360-degree awareness, reducing blind spots.
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  • Ground-level service station reduces the need for service personnel to climb on the machine.
OPERATOR CAB
SAFETY
OPERATOR CAB
    
  • State-of-the-art cab offers increased comfort and control to help operators work harder and last longer.
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  • Heated, pneumatically cushioned, fully adjustable suspension seat helps operators stay focused and productive for an entire shift. Adjustable lumbar support, wide arm and wrist rests and a wide, retractable seatbelt help minimize fatigue and keep operators alert.
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  • In-cab HVAC and defroster keep ambient temperature comfortable, and improved filtration removes dust and particles. A second internal filter further purifies the air recirculated inside the cab.
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  • Ergonomic joysticks and electro-hydraulic servo control give operators dynamic, precise control of the machine without hydraulic lines in the cab. Joystick console layout can be changed to suit operator preference.
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  • 7-inch touchscreen monitor offers easy access to critical machine information and service assistance.
  • PRODUCTIVITY & PERFORMANCE
    OPERATOR CAB
    PRODUCTIVITY & PERFORMANCE
          
    • Reliable, durable C27 engine, which delivers top performance over a long life in a variety of applications — including heavy construction, quarry and aggregates, and mining.
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    • Faster cycle times achieved through the use of energy-efficient float valves that incorporate gravitational force to help lower the boom. This facilitates faster boom movements and allows operators to perform other functions while lowering the boom.
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    • Proportional Priority Pressure Compensating hydraulic system varies hydraulic oil flow, resulting in smooth, predictable operation and greater efficiency. Using four hydraulic pumps with advanced controls reduces heat build-up and reduces wear.
    EFFICIENCY
    PRODUCTIVITY & PERFORMANCE
    EFFICIENCY
          
    • Load Enhanced Anticipatory Control ensures faster and more consistent engine regulation by preventing lug, which reduces fuel consumption.
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    • Engine Torque Load Control reduces hydraulic pump output based on available engine torque, desired engine speed, actual engine speed and estimated hydraulic load — providing power to the functions that need it to move material quickly and efficiently.
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    • Next-generation Pilot Pump configuration offers variable, on-demand hydraulic flow. The pump increases flow when the control levers are moved, then reduces it when controls are returned to neutral. This results in at least 5.5% better fuel efficiency and improved performance.
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    • Closed-loop swing system delivers faster cycle times and improved energy efficiency, while also generating less heat. Kinetic energy captured during the swing motion is fed back into the system during deceleration, providing more power to drive the main and auxiliary pumps.
    •     
    • Independent Oil Cooling system protects and extends the life of hydraulic components. The system is independent of return oil, achieving efficiency through the utilization of dedicated pumps that provide cooling capacity as needed, whether the engine is idling or under load. Additional efficiency is achieved via thermostatically controlled radiator fan speed.
    RELIABILITY & DURABILITY
    EFFICIENCY
    RELIABILITY & DURABILITY
          
    • Robust major structures are designed to exacting standards and made with high-strength steel and castings. The boom and stick are stress-relieved after welding, and welds at critical junctures are profiled and grounded.
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    • New engine enclosure with removable top improves access to engine and pump areas, as well as enhanced fit-up of engine and hydraulic barriers.
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    • Heavy-Duty track group handles high field loads with hardened roller dowels, improved idler design and larger bushings.
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    • Rugged, heavy-duty undercarriage delivers increased uptime, longer service life and smoother tramming over rough terrain. With grease lubrication, GLT4 sealing technology and oil-filled rolling components, this undercarriage can last at least 2,000 hours longer than dry track designs.
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    • Exclusive Positive Pin Retention 2 track design mechanically locks the link to the pin, helping the machine resist pin walking and link cracking for reliable sealing and maximum track life. 
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    • Durable Cat hoses work more than 10,000 hours without a single major hydraulic leak.
    SERVICEABILITY
    RELIABILITY & DURABILITY
    SERVICEABILITY
          
    • Enhanced warning levels for hydraulic oil temperature and visual inspection ports for slew drive pinions and ring gear make routine maintenance faster and easier. Electronic troubleshooting is also easier thanks to Cat Electronic Technician, which helps dealer service personnel diagnose and prevent issues.
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    • Larger, heavier hydraulic tank and larger grease tank extend service intervals.
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    • Reinforced engine enclosure and main control valve mounting bracket improve overall durability.
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    • Improved hose routing for easier access and faster service.
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    • New 1234yf refrigerant meets the most stringent refrigerant requirements.
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    • Ground-level service station provides easy access to functions such as coolant, hydraulic oil, slew gear box oil, grease, diesel and engine oil. The service station features an emergency shutoff, Cat battery charging connector and indicator lights for full fuel tanks.
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    • Proven, validated Cat electronic architecture and parts commonality with other machines make it easier to keep parts on hand and simplify technician training.
    CONNECTIVITY & TECHNOLOGY
    SERVICEABILITY
    CONNECTIVITY & TECHNOLOGY
          
    • Greater connectivity with improved Product Link™ Elite system, which increases the availability of data provided by the 6015 and allows it to collect and transmit information into locally hosted or cloud-hosted applications such as Cat MineStar™ Solutions Health Office, Health Equipment Insights, or Equipment Care Advisor.
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    • Enhanced diagnostic capabilities and troubleshooting functions with factory-installed Monitoring and Diagnostic System.
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    • Earliest possible detection of faults, with Board Control System that uses sensors throughout the machine to monitor operating data, record faults, and notify the operator audibly and visually.
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    • Factory-ready for Cat MineStar solutions, an integrated suite of operations and equipment management technologies that can improve the productivity, efficiency and safety of your operation.
    BUCKETS & GET
    CONNECTIVITY & TECHNOLOGY
    BUCKETS & GET
          
    • Buckets and ground engaging tools (GET) designed to maximize durability and productivity and ideally matched to your shovel and application.
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    • Integrated to work as part of a machine system — helping you achieve high productivity and a low cost per ton.
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    • Variety of sizes and wear packages for the ideal match to your shovel and application.
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    • Deliver optimal payload when combined with Cat GET and wear components.
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    • Wear packages that protect your investment, including special liner material and lip shrouds, wing shrouds and heel shrouds.
    SUSTAINABILITY
    BUCKETS & GET
    SUSTAINABILITY
          
    • Highly regulated C27 engines that meet U.S. EPA Tier 4 Final and EU Stage V emission requirements and eliminate the need for DEF, saving time and cost during maintenance.
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    • Load Enhanced Anticipatory Control system helps reduce fuel consumption without decreasing performance.
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    • Sound-suppressed power module reduces sound levels for operations working in populated areas.
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    • Less heat and improved efficiency with the closed-loop swing circuit.
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    • Reduced waste and lower owning and operating costs thanks to increased commonality of systems and components, plus a reduction in unique part numbers.
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    • Preservation of raw materials, energy conservation and reduced emissions through the Cat Reman program, which returns end-of-life components to like-new condition.
    SAFETY
    + -
    General
    Note Specifications shown above apply to highly regulated, backhoe configuration. Lesser regulated and frontless configurations are also available.
    Engine - U.S. EPA Tier 4 Final
    Engine Model Cat® C27
    Engine - Cat C27 with Tier 4 Final Emission Standards
    Number of Cylinders 12
    Engine - Equivalent to U.S. EPA Tier 2
    Engine Model Cat® C27
    Engine - Cat C27 with Tier 1 or Tier 2 Equivalent Emission Standards
    Number of Cylinders 12
    Aspiration Turbocharged and air-to-air aftercooled
    Engine
    Emissions U.S. EPA Tier 4 Final and EU Stage V; China Nonroad Stage III, equivalent to U.S. EPA Tier 2; Equivalent to U.S. EPA Tier 1
    Weights
    Note Operating weight includes: 700 mm (28 in) track pads, 7.6 m (24 ft 11 in) boom, 3.4 m (11 ft 2 in) stick, standard rock bucket, 100% fuel and lubricants
    Track
    Number of Shoes - Each Side 46
    Number of Track Rollers - Each Side 9
    Number of Carrier Rollers - Each Side 3
    Track Pads Heavy Duty (HD) with double grouser
    Drive
    Gradeability - Travel Drives Approximately 42%
    Hydraulic Track Tensioning With accumulator
    Electrical System
    System Voltage 24 V
    Batteries 4 × 200 Ah (12 V each)
    Alternator Rating 150 A (24 V) in total
    Components (1) Emergency stop switches: one in cab, three in engine module, one pull rope accessible from ground level
    Components (2) Four maintenance free batteries
    Components (3) Lockable battery isolation switch
    Components (5) 14 LED high-brightness working lights
    Components (4) 5 LED service lights
    Components (6) 2 electric horns
    Components (7) Two (2) lights for rear end
    Components (9) One (1) beacon light on cabin roof
    Components (8) One (1) light for machine deck/service
    Hydraulic System
    Main Pumps 3 × variable swash plate pumps
    Pilot Pump 1 × gear pump
    Swing Pump 1 × variable swash plate pump
    Engine Fan Pump 1 × variable swash plate pump
    Hydraulic Fan Pump 1 × variable swash plate pump
    Filters (1) Full-flow high-pressure filters (200 μm) for main pumps
    Filters (2) Full-flow filters (20 μm), return circuit
    Filters (3) Pressure filters (16 μm), servo circuit
    Filters (4) Full-flow filters (6 μm), cooling return circuit
    Filters (5) Swing charge filter (15 μm)
    Filters (6) Pump case return screens (125 μm)
    Swing System
    Swing Drive Two (2) compact planetary transmissions with axial piston motors
    Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released
    Swing Ring Triple-race roller bearing with sealed internal greasing
    Features (1) Closed-loop with torque control
    Features (2) Hydraulic braking of swing motion when control is returned to neutral position or by counteracting control for stronger braking
    Features (3) All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
    Centralized Service Area
    Feature Accessible from ground level for diesel fuel and grease
    Equipped With (1) One pull rope emergency stop
    Equipped With (2) Quick couplings for: diesel fuel and grease
    Undercarriage
    Gradeability - Travel Drives 38°/78% (SAE J1309)
    Number of Shoes - Each Side 46
    Hydraulic Track Tensioning With accumulator
    Number of Track Rollers - Each Side 9
    Number of Carrier Rollers - Each Side 3
    Components (1) Heavy Duty (HD) with double-grouser track pads
    Components (2) Chain links connected by hardened pins and bushings
    Components (3) Postive Pin Retention (PPR2) sealed and greased track design
    Components (4) Hardened running surfaces of sprockets, idlers, rollers and track chain links
    Components (5) Fully hydraulic self-adjusting track tensioning system with accumulator
    Components (6) Automatic hydraulic retarder valve
    Components (7) Acoustic travel alarm (forward and reverse)
    Operator's Cab
    Components (1) Pressurized cab with positive filtration
    Components (2) Heated cab mirror
    Components (3) Sliding upper door window
    Components (4) Glass-breaking safety hammer
    Components (5) Removeable lower windshield within cab storage
    Components (6) Joystick Controls Alternate Patterns including ISO/JIS, BHL, MHI, KOBE, or SCM
    Components (7) Beverage holder
    Components (8) Literature holder
    Components (9) AM/FM radio
    Components (10) FM/AM radio with MP3 auxiliary port
    Components (11) Two stereo speakers
    Components (12) Storage shelf suitable for lunch or toolbox
    Components (13) Color LCD display with service parameters, event and diagnostic annunciation, preventative maintenance, trip total, lifetime totals. Gauges for engine speed, engine oil pressue, and hydraulic oil temperature
    Components (14) Head and arm rests
    Components (15) Independently adjustable seat consoles with integrated joysticks
    Components (16) Neutral lever (lock out) for all controls
    Components (17) Travel control pedals with removable hand levers
    Components (18) Two power outlets, 10 amp (total)
    Components (19) Laminated front upper window and tempered glass other windows
    Automatic Lubrication System
    Type (1) Central bank lubrication system
    Type (2) Grease is automatically applied to all attachment pivot points, slew bearing, and bucket linkage
    Type (3) Standard grease reel on machine for bucket linkage
    Type (4) Grease refill service point accessible from ground
    Attachments
    Type (1) Boom and stick torsion-resistant with welded box design
    Type (2) High-tensile steel with solid steel castings at pivot areas
    Type (3) Boom and stick stress-relieved after welding
    Type (4) Float valve for boom down function
    Buckets Equipped With – Special liner material covering main wear areas inside and outside – Lip shrouds – Wing shrouds – Heel shrouds
    Backhoe Attachment (BH) - Backhoe
    Number of Teeth 5
    Tooth System Cat C70 or M75
    + -
    General
    Engine Output - SAE J1995 615 kW
    Bucket Payload 14.6 t
    Operating Weight 140 t
    Engine - U.S. EPA Tier 4 Final
    Gross Power - SAE J1995 615 kW
    Net Power - SAE J1349 606 kW
    Engine - Cat C27 with Tier 4 Final Emission Standards
    Bore 137.2 mm
    Stroke 152.4 mm
    Displacement 27 l
    Engine - Equivalent to U.S. EPA Tier 2
    Gross Power - SAE J1995 626 kW
    Net Power - SAE J1349 618 kW
    Engine - Cat C27 with Tier 1 or Tier 2 Equivalent Emission Standards
    Bore 137.2 mm
    Stroke 152.4 mm
    Displacement 27 l
    Operating Weights - Backhoe
    Operating Weight 140 t
    Weights
    Ground Pressure 16.3 N/cm²
    Operating Weight 140000 kg
    Track
    Standard 700 mm
    Wide 900 mm
    Extra Wide 1000 mm
    Drive
    Travel Speed - Two Stages - 1st Stage - Maximum 2.6 km/h
    Travel Speed - Two Stages - 2nd Stage - Maximum 3.7 km/h
    Maximum Drawbar Pull - Forward 858 kN
    Maximum Drawbar Pull - Reverse 983 kN
    Maximum Drawbar Pull 800 kN
    Service Refill Capacities
    Fuel Tank 1700 l
    Cooling System 165 l
    Engine Oil 87 l
    Swing Drive 9 l
    Hydraulic System - Including Tank 1752 l
    Hydraulic Tank 956 l
    Grease Tank 215 l
    Hydraulic System
    Main Pumps - Maximum Total Oil Flow 1544 L/min
    Main Pumps - Maximum Pressure - Attachment 320 bar
    Pilot Pump - Maximum Flow, Pilot 153 L/min
    Pilot Pump - Maximum Pressure, Pilot 95 bar
    Main Pumps - Maximum Pressure - Travel 320 bar
    Engine Fan Pump - Maximum Flow, Engine Fan 201 L/min
    Engine Fan Pump - Maximum Pressure, Engine Fan 220 bar
    Swing Pump - Maximum Flow - Swing 479 L/min
    Hydraulic Fan Pump - Maximum Pressure, Hydraulic Fan 135 bar
    Hydraulic Fan Pump - Maximum Flow, Hydraulic Fan 86 L/min
    Swing Pump - Maximum Pressure - Swing 365 bar
    Hydraulic Oil Cooling - Maximum Flow 1075 L/min
    Hydraulic Oil Cooling - Diameter of Fan 1168 mm
    Swing System
    Maximum Swing Speed 4.9 r/min
    Undercarriage
    Travel Speed - Two Stages - 1st Stage - Maximum 2.6 km/h
    Travel Speed - Two Stages - 2nd Stage - Maximum 3.7 km/h
    Maximum Tractive Force 877 kN
    Maximum Drawbar Pull - Reverse 983 kN
    Automatic Lubrication System
    Capacity - Grease Barrel 68 l
    Backhoe Attachment (BH) - Working Range
    Maximum Digging Depth 8 m
    Maximum Digging Reach 13.9 m
    Maximum Digging Height 12.8 m
    Maximum Dump Height 8.5 m
    Backhoe Attachment (BH) - Digging Forces
    Bucket Digging Force - SAE 501 kN
    Bucket Digging Force - ISO 538 kN
    Stick Digging Force - ISO 466 kN
    Stick Digging Force - SAE 439 kN
    Backhoe Attachment (BH) - Backhoe
    Capacity 1:1 8.1 m³
    Total Width 2682 mm
    Weight - Including Standard Wear Package 8401 kg
    Maximum Material Density - Loose 1.8 t/m³
    + -
    Cat Powertrain
    • - Cat C27 Engine
    • - Aftertreatment system (used in Tier 4 Final only): – Diesel Oxidation Catalyst (DOC) – NOx Reduction System (NRS) – Non-Diesel Exhaust Fluid (DEF) solution
    • - Air-to-Air After Cooling (ATAAC)
    • - Turbocharger
    • - Hydraulically driven radiator fan
    • - Electronically controlled fan speed
    • - Micro processed engine management
    • - Heavy-duty air filters
    • - Two stage fuel filtration with water separator
    • - Starting aid -- automatic ether
    • - Exhaust system heat shields
    • - Dual 24 V electric starters
    • - Automatic engine idle shut down
    • - Automatic fuel priming
    Hydraulics
    • - Power Management System with integrated controls: – Flow-on-demand management of implement/travel (3) and swing (1) pumps – Load Enhanced Anticipatory Control (LEAC) to prevent engine lug – Proportional Priority Pressure Compensating (PPPC) technology prioritizes pump flow and pressure to individual functions (boom, stick, and bucket) during simultaneous operations
    • - Pressure cut-off for main pumps
    • - Cat Hydraulic Hose assemblies
    • - Cooling of pump transmission gear oil
    • - Closed loop swing circuit
    • - Parking brake enabled switch
    • - Anti drift swing logic
    • - Pressure testing points
    • - Full-flow high-pressure filters (200 μm), main pumps
    • - Full-flow filters (20 μm), return circuit
    • - Full-flow filters (6 μm), cooling return circuit
    • - Pressure filters (6 μm), servo circuit
    • - Swing charge filters (15 μm)
    • - Pump case return screens (125 μm)
    • - Boom float valves and regeneration circuit
    Electrical System
    • - Four maintenance-free batteries
    • - Lockable battery isolator switch
    • - 14 LED high-brightness working flood lights
    • - 5 LED service lights
    • - Two electric horns
    Undercarriage
    • - Positive Pin Retention (PPR2) sealed and greased track design
    • - Heavy Duty (HD) tracks with cast double-grouser track pads
    • - HD fixed axle rollers
    • - HD fixed axle idlers
    • - HD undercarriage protection: - Propel motor guard - Propel tube guards - Slew bearing lube line protection
    • - Automatic hydraulic retarder valve
    • - Acoustic travel alarm (forward and reverse)
    • - Travel motor covers with service doors
    • - Hardened running surfaces of sprockets, idlers, rollers and track chain links
    • - Fully hydraulic self-adjusting track tensioning system with accumulator
    Automatic Lubrication System
    • - Grease container, 215 L (57 gal) capacity
    • - Grease is automatically applied to all attachment pivot points, slew bearing and bucket linkage
    Operator Environment
    • - Single HVAC system
    • - Pressurized cab with positive filtration
    • - Travel control pedals with removable hand levers
    • - Pneumatically cushioned and multi adjustable comfort seat with: – Seat heating – Lumbar support – Two-point safety belt – Head and arm rests
    • - Sliding upper door window
    • - Removable lower windshield within cab storage
    • - Independently adjustable seat consoles with integrated joysticks
    • - Neutral lever (lock out) for all controls
    • - Two power outlets, 10 amp total
    • - Electronic-Hydraulic Servo Control
    • - Joystick controls alternate patterns (ISO/JIS, BHL, MHI, KOBE, or SCM)
    • - FM/AM radio with MP3 auxiliary port
    • - Sliding side window
    • - Wiper/washer for lower and upper windshield
    • - Roller blind at windshield
    • - Color LCD 178 mm (7") touchscreen display includes: – Service parameters for engine, hydraulics, and lubrication – Event and diagnostic annunciation – Gauges for engine speed, engine oil pressure, hydraulic oil temperature – Preventative maintenance – Trip total – Lifetime totals
    • - Fixed access ladder
    • - Heated cab mirror
    • - Document Storage
    Backhoe Attachment
    • - Boom 7.6 m (24 ft 11 in)
    • - Boom and stick thermally stress relieved after welding
    • - Bucket wear package
    Cat Technology
    • - Cat Product Link™ Elite (Cellular)
    • - Cat MineStar™ Solutions Ready
    Service and Maintenance
    • - Engine oil exchange interval -- 500 hours
    • - Hydraulic oil change interval – 5,000 hours
    • - Scheduled Oil Sampling (S·O·SSM) ports
    • - Pilot pressure monitoring via Electronic Technician (ET)
    • - Centralized service area accessible from ground level for – Diesel fuel – Grease
    • - Cat battery charging connector
    • - Indicator light for grease
    • - Standard lubricant
    • - Jump start receptacle
    Safety and Security
    • - Emergency stop switches; one in cab, three in engine module, one pull rope accessible from ground level
    • - Operator Protective Guard (Top Guard)
    • - Laminated front upper window and tempered glass other windows
    • - Glass-breaking safety hammer
    Miscellaneous
    + -
    Cat Powertrain
    • - Aluminum cooling package
    • - Mesabi cooling package
    Undercarriage
    • - 700 mm (2 ft 4 in) wide track pads
    • - 900 mm (3 ft 0 in) wide track pads
    • - 1000 mm (3 ft 3 in) wide track pads
    • - Belly plate for additional undercarriage protection
    • - Track guards – full
    • - Track guards – center
    • - HD undercarriage protection: - Propel gearcase cover guard
    Operator Environment
    • - Powered 45° access stairway
    • - Camera monitoring system VISION 360 (four cameras and additional color display)
    Backhoe Attachment
    • - Stick 3.4 m (11 ft 2 in)
    • - Stick 4.1 m (13 ft 5 in)
    • - Frontless base machine (no boom, no stick, no linkage)
    Cat Technology
    • - Cat Product Link Elite (Satellite)
    • - Cat Product Link Elite (No radio)
    Cold Weather
    • - Cold Weather Package (120 V): Engine coolant heater - external power source required, 60 Hz
    • - Cold Weather Package (240 V): Engine coolant heater - External power source required, 50 Hz
    Service and Maintenance
    • - Cat Bio HYDO™ Advanced hydraulic fluid
    • - High temperature lubricant
    • - Low temperature lubricant
    Safety and Security
    Buckets